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The RotoMetrics Difference

Technology to Convert Ideas into Reality

RotoMetrics and Gerhardt have combined to bring you more of the converting solutions you need with the local support and personal service you expect. Today, more than ever, you can count on our global reach, technology leadership plus local manufacturing and support to deliver innovative products to meet all your needs for rotary tooling.

No matter what the application — from pressure-sensitive labels and flexible packaging to converting advanced film substrates or nonwoven materials — at RotoMetrics, you'll find the highest-quality rotary dies and flexible dies, print cylinders and sleeves, anvils and rotary tooling, all competitively priced.

With operations on four continents to support our customers, you will always find seasoned professionals with the industry's most knowledgeable Customer Solutions and expert Technical Support teams.

RotoMetrics - Working hard to be your one complete source for rotary tooling.

Introducing AccuStar™

AccuStar™ – the ultimate in laser hardened performance. The combined technological expertise of RotoMetrics and Gerhardt has resulted in an exciting new solution for some of the industry's toughest converting challenges. Our latest innovation, the AccuStar flexible die is laser hardened to provide unmatched performance in applications included thin extensible film liners and abrasive thermal transfer substrates.

AccuStar dies offer you the longest life, highest precision and most exacting tolerances available.

AccuStar Advantages:

  • Laser hardened for the longest flexible die life available
  • More acute blade angles, razor sharp/high precision cutting edges for control of liner strike
  • Optimized for 23/25/30 micron polyester liner applications
  • Advanced surface treatments for abrasive thermal transfer applications
  • 24 hour lead time

AccuStar Specifications:

  • Industry-leading precision on total plate height tolerance to +/-2.50 microns (0.0001")
  • Wide format plate sizes up to 970 mm X 740 mm (38" X 29")
  • Hardness levels of 65-68 HRC
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AccuStrike® Anvil with Dual Adjust Technology

The AccuStrike Anvil allows press operators to adjust blade clearance on press with extreme precision. Controls enable the operator to adjust bearers independently or together for unparalleled control over die strike on various liner thicknesses.

What customers are saying about AccuStrike:

"The RotoMetrics AccuStrike® Anvil is a great product and has given our operators fantastic flexibility to control die strike on critical liner applications without interrupting operations.  We are running the AccuStrike on a work-horse press at speeds up to 300 ft/minute and it works like a charm.  It was easy to install and requires no maintenance."

John Gomeau - President, Bizerba Label Solutions

Features:

  • Easy to use dial controls with 0.001mm / 1.0 micron adjustment units
  • Standard total adjustment travel to +0.001"(0.025mm) / -0.004"(0.10mm) – design can provide alternate travel range if desired
  • Allows use of entire web width and center mounting of flexible dies
  • Fully hardened wear surfaces
  • Allows adjustment while the press is running or stopped
  • Fully compatible with RotoMetrics Hydra Jack system
     

Advantages:

  • Unit is maintenance and calibration free
  • Outstanding versatility – interchanges simply and easily with standard press anvils with no modification to the die station or press frame
  • Drop-in installation for quick changeover between die stations
  • Can be used for undercutting applications
  • Requires no modifications of existing die tooling inventories
  • Easy installation with minimal training required
  • Increased die endurance and resulting life-cycle cost reductions

Let RotoMetrics show you how the new AccuStrike Anvil delivers precision blade depth adjustment to the operator while giving you complete flexibility in die station set up.

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Rotary Processing Modules

RotoMetrics Rotary Processing Modules are designed to convert a wide range of materials such as pressure-sensitive label stock, flexible packaging materials, as well as paper and paperboard. Applications include embossing, creasing and die-cutting with solid or flexible dies.

To provide the utmost flexibility, the Rotary Processing Module can be used on existing platforms with drives, or is also available with its own control, drive and motor on a standard universal base platform. This interchangeable design allows modules to be integrated with inline or offline machinery, making the Rotary Processing Module a perfect choice for retrofits, customized solutions or new machinery installations.

Features:

  • Rotary Processing Modules are available for narrow and mid web applications in processing widths up to 40" (1000mm). Larger widths available on request.
  • Die-cutting modules for pressure sensitive labels can be equipped with a RotoMetrics Adjustable Clearance Anvil
  • Pivoting bridge for easy access to load/unload the dies
  • The die bridge, available with either hydraulic pressure gauges or a digital readout strain gauge transducer, helps protect tooling from the stresses of excess pressure and allows operators to easily monitor die-cutting force, decrease downtime and assure reproducible settings
  • A unique, integrated cooling system keeps the dies and anvils in an optimal temperature range to eliminate distortion
  • Cassette design includes automatic gear lubrication for easy maintenance
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RotoMetrics' Converting Technology Center enables demonstrations of our latest product innovations.

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